Skip to main content

Common sense that you must know when doing sheet metal processing

Common sense that you must know when doing sheet metal processingAfter the drawing is received, choose different blanking methods according to the different opening drawings and batches, including laser, CNC punching, shearing, molds, etc., and then make the corresponding opening according to the drawing. Place the worktable next to the CNC and the laser cutting, which is conducive to placing the sheet on the machine for processing and reducing the workload of lifting the board. Some usable side materials are placed in designated places to provide materials for trial molds during bending. After the workpiece is blanked, the corners, burrs, and contacts should be trimmed (grinding) as necessary. The tool contacts should be trimmed with a flat file. For workpieces with larger burrs, use a grinder to trim, and the small inner hole contacts should be trimmed. Use the corresponding small file to trim to ensure the beautiful appearance. At the same time, the trimming of the shape also ensures the positioning during bending, so that the position of the workpiece on the bending machine during bending is consistent, and the size of the same batch of products is consistent.
After the blanking is completed, it enters the next process, and different workpieces enter the corresponding process according to the processing requirements. There are bending, riveting, flanging and tapping, spot welding, convex hull, and segment difference. Sometimes the nut or stud should be pressed after one or two bends. Among them, the convex hull and segment difference of the mold should be considered. Process first to avoid interference in other processes after processing first, and the required processing cannot be completed. When there are hooks on the upper cover or lower shell, if they cannot be touch-welded after bending, they must be processed before bending.

Common sense that you must know when doing sheet metal processing

The workpiece must be surface treated after the bending, riveting and other processes are completed. The surface treatment methods of different plates are different. After high speed machining, the surface is generally electroplated. After the electroplating is not sprayed, the phosphating treatment is used. After chemical treatment, spray treatment is required. The surface of the electroplated board is cleaned, degreased, and then sprayed. The stainless steel plate (with mirror panel, fog panel, and wire drawing board) can be drawn before bending. No spraying is required. If spraying is required, it needs to be roughened; aluminum plates are generally oxidized, and different colors can be selected according to different spraying colors. Oxidized background color
Commonly used are black and natural color oxidation; aluminum plate needs to be sprayed after chromate oxidation treatment. Surface pretreatment can make the surface clean, significantly improve the adhesion of the coating film, and can double the corrosion resistance of the coating film. The cleaning process first cleans the workpiece, first hangs the workpiece on the assembly line, first passes through the cleaning solution (alloy degreasing), then enters the clean water, then passes through the spray area, then passes through the drying area, and finally removes the workpiece from the assembly line Remove.
These are the general procedures for sheet medical machining The work is very simple, but sometimes it is a bit difficult to do. To make a level and quality sheet metal product, it is not just a matter of talking, but a large amount of work is needed. The practical operation of the sheet metal platform can only be realized by comprehension.

Comments

Popular posts from this blog

IXYS DSS2X160-01A

# DSS2X160-01A IXYS DSS2X160-01A New Rectifier Diode Schottky 1 Phase 2 Element 160A 100V V(RRM) Silicon MINI BLOC SOT-227 2 PIN, DSS2X160-01A pictures, DSS2X160-01A price, #DSS2X160-01A supplier ------------------------------------------------------------------- Email: sales@shunlongwei.com https://www.slw-ele.com/dss2x160-01a.html ------------------------------------------------------------------- Manufacturer Part Number: DSS2X160-01A Pbfree Code: Yes Part Life Cycle Code: Active Ihs Manufacturer: IXYS CORP Part Package Code: SOT-227 Package Description: R-XUFM-N2 Pin Count: 4 ECCN Code: EAR99 HTS Code: 8541.10.00.80 Manufacturer: IXYS Corporation Additional Feature: FREE WHEELING DIODE Application: GENERAL PURPOSE Case Connection: CATHODE Configuration: COMMON CATHODE, 2 ELEMENTS Diode Element Material: SILICON Diode Type: ...

Advantages of five-axis machining of aluminum alloy parts

Aluminum alloy is a very good material for parts. Its low density can achieve lightweight parts and its strength is very high even comparable to steel. In addition, its corrosion resistance, electrical conductivity and thermal conductivity are very good. But there is a major defect that precision machining is very difficult, but the emergence of five-axis machining technology has solved this problem well. Today, let’s take a look at the advantages of five-axis machining of this aluminum alloy part. 1. Reduce processing time Table of Contents 1. Reduce processing time 2. Improve processing accuracy 3. High production efficiency In the processing, the flat-bottomed end mill is used to maintain the vertical surface of the complex mold processing surface, which can greatly reduce the processing time. It is also suitable for side milling with angled surfaces, which can eliminate the rib-like shape caused by the spherical end mill processing. The texture...

Elimination of Gear Backlash in CNC Machining Feed System

Elimination of Gear Backlash in CNC Machining Feed System   The transmission gear in the feed system of the CNC machining machine tool must eliminate the transmission gap between the meshing gears as much as possible, otherwise the motion will lag behind the command signal after each reversal of the feed system, which will affect the machining accuracy (accuracy) ). There are the following two common methods for CNC machining machine tools to eliminate the transmission gear gap.   1. Rigidity adjustment method   The rigid adjustment method is an adjustment method that cannot be automatically compensated for the tooth side clearance after adjustment. Therefore, the pitch tolerance and tooth thickness of the gear must be strictly controlled, otherwise the flexibility of the transmission will be affected. This adjustment method has a relatively simple structure and a better transmission rigidity.   (1) Eccentric shaft adjustment method   As shown in Figure 610, the...