Skip to main content

Introduction of KOVAR parts

KOVAR parts are commonly used as metal casing materials in the electronic packaging industry. Because they have a linear expansion coefficient close to that of molybdenum group glass, and can produce less sealing stress during the sealing (melting) process with molybdenum group glass, so To obtain good air-tightness, in order to make the metal tube and shell to achieve air-tight sealing, in the entire sealing process, the annealing process undoubtedly plays an important role as a link between the previous and the next. The internal stress generated during KOVAR  machining also prepares the material structure for the implementation of the subsequent process-the sealing process of the metal parts.

The main purpose of annealing Kovar shell before sealing is to:

(1) Eliminate machining stress.

When Kovar undergoes plastic machining deformation during cold working, about 10% to 15% of the applied energy is converted into internal energy, which is commonly referred to as internal stress, so that the Kovar material structure is in an unstable state. Under this condition, it can be maintained for a long time without significant changes. Once it is heated, a series of changes in structure and properties will occur, and the material structure tends to a stable state. This change in structure and properties, especially changes in the structure of the structure, is reflected on the sealing surface The tensile stress on the molybdenum group glass during high temperature sealing may cause the glass to produce small cracks and leak;

(2) Eliminate work hardening.

In the process of cold working, cnc manufacturing and forming of Kovar parts, due to defects such as grain elongation and grain breakage in the internal material structure, crystal defects and dislocation density increase greatly. The smaller the distance between the dislocation and the dislocation, the greater the interference between each other, and the greater the distortion of the surrounding lattice. Each dislocation line has a stress field, and the dislocation and dislocation pass through each The interaction of the stress field causes the hardness and elasticity of Kovar to increase, while the plasticity decreases, which is work hardening. If the work hardening is not eliminated, the stress field of the interaction between dislocations and dislocations will be broken due to crystal recovery or recrystallization during high-temperature sealing, and the balance will be lost. This also affects the sealing of metal and glass. Certain stress effects;




Alan Lan

Foreign trade manager

General Manager's Office | Wonder Group

13712198704 | 15112807161
info@wonders-group.com
https://beryllium-copper.com/
No 3,Zhengda Road,Shatou Village,Chang'an Town,Dongguan City,Guangdong Province,China


Comments

Popular posts from this blog

What are the characteristics of the CNC turning process?

What are the characteristics of the CNC turning process? Turning is a method of cutting the workpiece on the lathe by rotating the workpiece relative to the tool. Turning is the most basic and common cutting processing method. Most workpieces with revolving surfaces can be processed by turning methods, such as inner and outer cylindrical surfaces, inner and outer conical surfaces, end surfaces, grooves, threads, and rotary forming surfaces. Common lathes can be divided into horizontal lathes, floor lathes, vertical lathes, turret lathes and profiling lathes, and most of them are horizontal lathes.

The Influence of CNC Turning and Milling Machining on Turning Efficiency

The cutting efficiency of CNC lathes will be affected by human factors, environmental factors and the machine tool itself. Let's talk about the influence of cutting amount and cutting tools on CNC lathe processing among many factors.   Reasonable cutting amount can improve the efficiency of CNC lathe. When the   laser  cutting  speed is increased by 10 times and the feed rate is increased by 20 times, far beyond the traditional cutting forbidden zone, the cutting mechanism has undergone a fundamental change.   The result of CNC turning  and milling combined processing is: the metal removal rate per unit power is increased by 30% to 40%, the cutting force is reduced by 30%, the cutting life of the tool is increased by 70%, and the cutting left on the workpiece is greatly reduced. Heat, cutting vibration almost disappeared; cutting processing has taken an essential leap. According to the current situation of CNC lathes, increase the feed per tooth, improve pr...

Alternate vehicles, transportation equipment and field work machine oil in all seasons adapt to changes in temperature

  Foreign oil companies adopt tracking services for key users. Whenever the oil change period is approaching and users need to buy oil, they will test the oil for free in advance, issue an inspection report, and actively provide key users with a scientific basis for oil change. This kind of thoughtful service not only shortens the distance with users, but also improves the credibility of the brand. The alternation of the four seasons requires the oil used in vehicles, transportation equipment and field work tools to adapt to changes in temperature, especially in the north. Lubricants of different viscosity grades are usually replaced at the end of autumn and spring, thus forming a peak season for lubricating oil sales. Foreign oil companies attach great importance to the promotional activities in these two seasons. In the autumn, they launched low pour point, low viscosity grades of multi-grade antifreeze and antifreeze, and accompanied the promotion a...